The Benefits of Thermoforming

thermoforming-plastics

Thermoforming is a manufacturing process that involves heating a plastic sheet until it becomes pliable, then shaping it into a specific form using a mold. This technique is widely used in various industries, from packaging to automotive, due to its versatility and cost-effectiveness. In this article, we’ll explore the benefits of thermoforming plastic and materials and why it’s a preferred method for producing a wide range of products like railing decor for outdoor steps.

Versatility in Design and Application

Thermoforming offers the advantage of producing custom shapes and sizes. It can accommodate many specifications, from intricate designs to large thermoforming plastic panales or small components, making it suitable for manufacturing medical trays, food packaging, automotive parts, and consumer goods. Thermoforming is compatible with various plastic materials such as ABS, PET, polycarbonate, and acrylic. 

Each material offers different properties, allowing manufacturers to select the best option for their specific application, considering factors like durability, transparency, and impact resistance. 

This versatility in materials expands the possibilities for product design and functionality. Thermoforming provides a wide range of color and texture options, including glossy, matte, or textured finishes. It also allows for adding color during manufacturing, eliminating the need for post-production painting or coating.

Cost-Effective Manufacturing

Thermoforming offers several advantages over other manufacturing methods. First, it involves lower tooling costs compared to methods like injection molding. The molds used in thermoforming are generally less expensive to produce, especially for large or complex parts, making it an attractive option for both small and large production runs. Additionally, thermoforming is known for its efficient production process. 

Once the molds are created, the forming of the plastic sheets is relatively quick, allowing for high production rates. This efficiency results in lower labor costs and faster turnaround times, making thermoforming an economical choice for many manufacturers. 

Furthermore, thermoforming is a material-efficient process that minimizes waste during production. The plastic sheets can be precisely cut to fit the mold, and any excess material can often be recycled or reused, reducing overall material costs and supporting sustainable manufacturing practices.

  • Precision and Detail: Thermoforming allows for high precision and detail in the final product. The process can produce sharp edges, intricate patterns, and detailed textures that are difficult to achieve with other methods. This level of detail is particularly important for products that require a high-quality finish, such as consumer electronics or medical devices.
  • Consistency and Uniformity: One of the key benefits of thermoforming is its ability to produce consistent and uniform products. The use of molds ensures that each part is identical, which is crucial for applications where precision and consistency are essential. This uniformity also simplifies the assembly process for products with multiple components.
  • Durability and Strength: Thermoformed products are known for their durability and strength. Thermoformed parts can be resistant to impact, chemicals, and UV radiation depending on the material used. This makes them suitable for various demanding applications, from outdoor signage to automotive interiors.

Eco-Friendly Options

Thermoforming is an environmentally friendly manufacturing option. It allows for the recycling of materials like PET and HDPE. It is also more energy-efficient and produces less waste than other plastic-forming processes.

The Advantages of Thermoforming 

Thermoforming offers a range of benefits that make it an attractive manufacturing method for various industries. Its versatility in design, cost-effectiveness, high-quality results, and eco-friendly options set it apart from other plastic forming techniques. Whether you’re looking to produce custom parts, packaging, or consumer products, thermoforming provides a reliable and efficient solution that meets the demands of modern manufacturing.

From Drab to Fab: Jaw-Dropping Kitchen Renovations

kitchen-remodel-checklist

Are you looking to transform your kitchen from drab to fab? Choosing suitable materials for your renovation is the key to achieving a stunning and functional space in your kitchen remodel checklist. Solid surface options are popular for homeowners in Toronto regarding countertops. Find out the benefits and jaw-dropping transformations that solid surface countertops can bring to your kitchen remodel.

What are Solid Surface Countertops?

Solid surface countertops are synthetic materials composed of minerals, acrylic, and polyester. They offer a seamless, non-porous, durable surface that is easy to maintain. Solid surface materials such as Corian, Wilsonart, and Formica are widely used in kitchen renovations due to their versatility and aesthetic appeal. Be sure to add countertop renovations to your kitchen remodel checklist. 

Benefits of Solid Surface Countertops

Durability: Solid surface countertops are highly resistant to scratches, stains, and heat. They can withstand everyday kitchen activities without losing lustre, making them an excellent choice for busy households.

Seamless Appearance: Unlike natural stone countertops, solid surface materials can be seamlessly joined together, creating a smooth and continuous surface. This eliminates the need for visible seams and provides a sleek and modern look to your kitchen.

Easy Maintenance: Solid surface countertops are non-porous and do not absorb liquids or stains. Regular cleaning with mild soap and water is sufficient to keep them looking pristine. Additionally, any minor scratches or blemishes can be easily buffed out, maintaining the countertop’s original beauty.

Design Versatility: Solid surface materials offer a wide range of design possibilities. They are available in various colours, patterns, and finishes, allowing you to create a customized look that matches your kitchen’s style. From sleek and minimalist designs to bold and vibrant options, solid surface countertops offer endless possibilities.

Jaw-Dropping Kitchen Transformations

Modern Elegance with Corian Countertops: Corian is a leading solid surface industry brand known for its high-quality materials and innovative designs. Achieve a modern and elegant look by selecting Corian countertops in a sleek white or light grey colour. Pair them with minimalist cabinetry and stainless-steel appliances for a sophisticated and timeless kitchen.

Timeless Beauty with Wilsonart Quartz Countertops: Wilsonart offers a range of quartz countertops that mimic the look of natural stone while providing the benefits of solid surface materials. Choose a Wilsonart quartz countertop with veining and patterns resembling marble or granite to add a touch of luxury and elegance to your kitchen. Pair them with dark wood cabinets for a classic and timeless appeal.

Contemporary Chic with Formica Solid Surface Countertops: Formica solid surface countertops are known for their affordability and versatility. Create a contemporary and chic kitchen by selecting Formica countertops in bold colours such as deep blue or black. Combine them with sleek and handleless cabinets for a modern and streamlined aesthetic.

Sustainable Style with Recycled Solid Surface Materials: Many solid surface manufacturers offer options from recycled materials, contributing to a sustainable and eco-friendly kitchen renovation. Choose countertops made from recycled acrylic or polyester, pair them with sustainable cabinetry and energy-efficient appliances for a truly environmentally conscious kitchen.

Transforming your Toronto home’s kitchen from drab to fab is exciting. By selecting solid surface countertops from reputable brands like Corian, Wilsonart, and Formica, you can achieve a jaw-dropping aesthetic and enjoy the durability, easy maintenance, and design versatility of these materials. Bring new life to your kitchen and create a space that reflects your personal style with solid surface countertops. Contact Solid Surface today! 

Kitchen Countertop Materials: What Is the Best?

solid-surface-countertops-price

What is the best countertop material for today’s busy modern families? Solid Surface is designed to offer greater durability over traditional materials, making it an ideal choice to withstand the elements and everyday wear and tear. It is resistant to scratches, chips and nicks, which means the product will last you longer than other products. This can be especially useful in high-traffic areas where damage would accumulate quickly. Additionally, the solid surface countertops price is affordable and provides a quality surface that will last you for years and years to come. 

Enjoy Easy Maintenance with Solid Surface Countertops

All a solid surface countertop requires is a simple detergent and warm water cleansing, making it convenient for cleaning up any spills or mess swiftly without difficulty or harsh chemicals. Save precious time on labour costs for regular upkeeps. And when you consider that the affordable solid surface countertops price also saves you money, solid surface becomes the best option for any family. 

Solid surface provides a clean, non-porous surface that does not absorb liquids, germs or bacteria. This material is suitable for kitchens, public restrooms, hospitals and more. As these surfaces are non-porous, they are stain-resistant and won’t soak up spills like other materials. Reduce the risk of staining or building up bacteria significantly.

Endless Design Possibilities 

When you install Solid Surface, you have endless design possibilities in shape and colour. Discover perfect freedom to create the desired look while simultaneously ensuring high durability! Its consistent colouring throughout each slab offers seamless joints with no visible grout lines. Your surface looks seamless and integrated, leaving a mesmerizing effect overall!  

Discover Incredible Cost Savings

Solid Surface offers significant cost savings over its competitors. In some cases, solid surface countertops are up to 75% cheaper than more labour-intensive options. Save on both material costs and installation expenses!  Due to its long-lasting lifespan be rest assured about true savings given the initial investment made. When you want versatility, durability, and quality, look no further than solid surface countertops. 

Finding the Right Installation Company

When you hire a professional team, installing a solid surface countertop is not difficult. But it does require specific tools and materials to install, cut, and sand down the materials properly. Are you looking to install a new countertop? Countertop installation is key when it comes to upgrading the look and feel of your home. Solid surface materials offer solid durability and a beautiful design that can last a lifetime. To ensure these countertops are installed correctly, professional installation services are available to guarantee a perfect job.

Call Solid Surface Today

Contact the experts at Solid Surface. We pride ourselves on only using the highest quality materials and the best craftsmanship in the region. Choose from a wide selection of colours, styles, and shapes. Discover why we remain a leader in countertop installation in the GTA. Call us today. Our friendly team will be happy to work with you. 

5 Things You MUST Know about Solid Surface Countertops

Solid surface countertops offer homeowners an affordable and easy-to-clean solution for most kitchen needs. The solid surface sheets don’t scratch easily and can withstand many common issues like nasty stains. There are several materials to choose from like quartz, granite, and other alternatives. Manufactured from both natural materials and resin, they provide better options than cheaper materials like laminate.  

The Strongest Materials 

Your new countertop consists of a bonding resin, pigmentation, and mineral particles. Many of the solid surface sheets have polyester or a filler called ATH (or alumina trihydrate). Some combine both materials.  

Strengths and Weaknesses 

The countertops made of both acrylic and polyester combine the durability and glossy appearance of the two. If you choose an acrylic-only countertop, they have a classic seamless look and withstand a lot. While polyester can have more affordability, they have some fading due if exposed to ultraviolet. Homeowners often choose polyester when they want to include vibrant colours in their kitchen. While polyester can be brittle, they have a beautiful glossy appearance.  

Non-Porous Surface & the Sanitary Choice 

The solid surface countertop has a non-porous surface. What does that mean? Don’t worry about having to spend hours cleaning. Instead, enjoy a quick and easy clean no matter what the stain. Compared to marble, a solid surface provides a much more sanitary option. Solid surface is ideal for homeowners who value cleanliness. For this reason, many healthcare facilities purchase solid surfaces over wood, which holds germs and viruses.  

Heat and Solid Surface 

Perhaps the one drawback to solid surface materials is that they are not as heat-resistant as other surfaces. Avoid placing extremely hot items on the counter. If a burn does occur, thankfully you can easily repair the surface.  

Easy Repair 

As mentioned earlier, you don’t have to worry about costly repairs with these materials. Scratches, stains, and burns disappear quickly. Use a random orbital sander for easy fixes. If you plan on using your countertop for a lot of food prep, you may want to opt for white to avoid any scratches from coming through. Believe it or not, even fine-grain sandpaper work. 

When you want a beautiful countertop, contact the design pros at Solid Surface. We promise to provide you with high-quality materials at a price you can afford. We have the best customer service in the area. Please, call us today. We will be happy to talk with you.  

Newest Crazes in Bathroom Decor 2020

bathroom-remodelWhat are some of the hottest trends this year in bathroom décor and design? Find out what you can do for the ultimate bathroom remodel. These ideas will inspire you. Build the oasis you deserve in your own home.

Solid Surface Showers

Do you need an attractive and affordable option for your home? Thermoformed solid surface materials can be custom designed for your new luxury bathroom remodel. These nonporous surfaces offer extra protection in high moisture areas. Enjoy a seamless appearance that is also very easy to clean. No grout woes! Combine an interesting combination of attractive surface options:

  • Granite
  • Marbled
  • Different colors
  • Unique veins
  • Natural stone
  • Subway tile
  • Bold solid colors
  • Customized
  • Thermoformed

Additionally, our talented design team can customize the size and height of the solid surface showers to your unique specifications. No more guessing if a shower will fit your bathroom. We take out all of the guesswork. Our solid surface products install easily and quickly.

Custom Lighting

Avoid boring lighting schemes. This year embrace custom lighting! Incorporate colorful light like blues or yellows to create a specific ambience in your bathroom. Or even better, open up your space to allow in the beauty of natural light.

Add a Little Green

This year make your bathroom a calm oasis by adding some green. Whether you opt for a light sea-green color or add in live plants, bring in nature to truly emphasize solace and beauty. For an even more natural look, add in colorful solid surface countertops in complimentary finishes and colors. Incorporate stones, wood finishes, or seashells. Enjoy a vacation in your own residence.

Safe and Sanitized

This year we all want a bathroom that is easy to clean and sanitize. Avoid the grime and bacteria-ridden grout by opting for solid surface showers, baths, and sinks. Because solid surface is non-porous, moisture and water damage are minimized. Don’t worry about scrubbing away for hours at grout trying to remove harmful mold and bacteria. Enjoy a clean and sanitized space.

Call Solid Surface Today

When you want contemporary solutions to today’s remodeling projects, call the experts at Solid Surface Canada. Our seasoned staff promises to provide you with the bathroom solutions you need. Enjoy style and comfort with your new remodel. We design custom store fixtures, cabinetry, kitchens, bathrooms, and so much more. Schedule your consultation today. We will be happy to help you. Call us.

 

 

25 Minimalist Countertop Ideas for 2020

countertopsWhether you own a home, have a small business or run a large restaurant chain, you make a first impression the minute someone walks through your door. The right countertops make a statement about your home or business. You want surfaces that emphasize both elegance and functionality, as well as your individual taste. Explore this year’s trending Minimalist design ideas.

Breaking Down Minimalist Design

When we discuss minimalism in interior design, we refer to the old axiom “less is more”. In minimalist design clean simplicity and elegance have priority over the superfluous. In other words, clean countertops in muted colors, neutral tones, and clean lines demonstrate elegance and order. A commercial retail space, office, or home that emphasizes simplicity denotes professionalism and class.

Top Trending Design Ideas

When selecting the right materials for your minimalist design, you can choose from a wide variety of countertop options. Enjoy a great array of colors and styles. Here are the most popular minimalist ideas:

  1. Solid surface neutral tone countertops contrasted with dark cabinets and fixtures
  2. Custom task lighting to maximize utility and elegance
  3. Metallic fixtures in mixed styles
  4. Monochromatic palette in matte charcoal, marble, and white
  5. Accent with natural materials, woods, and unique organic designs
  6. Install a statement chandelier
  7. Leave spaces blank or simply add sparse vases in dark colors to surfaces
  8. Add beautiful geometric art prints
  9. Place lovely vases of lush greenery strategically around the space
  10. Install colorful toe-kick lights or under cabinet lighting for extra elegance
  11. Carefully select which items to display in your home
  12. Avoid cluttering counters and shelving
  13. Coordinate the flow and layout of your space
  14. Choose antique glass materials
  15. Contrast neutral walls and flooring with bold bright countertop colors
  16. Curved and organically shaped counters
  17. Ergonomic design in opal
  18. Simple lines and geometric
  19. Avoid harsh patterns
  20. Use recycled materials
  21. Install stainless steel fixtures
  22. Include hidden storage to reduce mess
  23. Make stunning statements with unique custom shapes
  24. Tastefully combine glass displays with elegant lighting
  25. Always have the guest experience in mind

As you can see, there are countless ways to create an elegant clean minimalist look in your home or business. The minimalist style has the advantage of being easy to maintain and to perpetually looking classy. Unlike other styles like Boho, maximalist, or shabby chic, this clean design is timeless. Combine this style with an industrial look or Scandinavian furniture for a twist.

The Premier Design Professionals

Contact the seasoned design professionals at Solid Surface Canada today. Our friendly staff will happily answer any of your questions. We work with any project, large or small. We pride ourselves on superior artistry and craftsmanship. Call us today.

 

 

Uses for Corian You Never Knew Existed

Uses for Corian You Never Knew ExistedIf you’re reading this article, there’s a good chance that you are at least familiar with Corian and its unparalleled performance as a kitchen countertop surface.  If not, then I’ll just say that Corian is tougher, easier to clean, and more stain-resistant than any other popular kitchen surface, such as marble, granite, or laminate.

But kitchen countertops are only a portion of the story.  Before we dive into the many uses for Corian, let’s first take a look at the critical process known as thermoforming.  This is the process through which the polycarbonate material is heated until it becomes pliable and can be formed in a mold to make specific shapes.  For example, when Corian is used as a kitchen counter surface, thermoforming can raise one end of the surface to create a seamless backsplash with no crease or joint.

But that’s just the tip of the iceberg.  Here are some other uses for Corian that you may not know about.

  • Corian charging surface
  • Corian textured walls
  • Corian sinks

Let’s take a quick look at each one of these.

Corian Charging Surface
Simply stated, through the use of a power transmitter placed on the underside of a Corian countertop, you can wirelessly charge your smart device by simply setting it on the solid surface above the transmitter.  To be clear, the entire surface does not become a charging area.  But for the space directly above the transmitter, the surface acts as a conduit for the energy and can get your device up to full power just as quickly and efficiently as a standard wall charger.

Corian Textured Walls
This is an incredible advancement for the world of interior design.  With Corian textured walls, a room no longer has to be confined by the limits of drywall and colored paint.  Instead, an entirely new world of possibilities is opened by adding the sensory element to the design.  The possibilities are endless, and it’s definitely worth a quick Google search to see what’s out there.

Corian Sinks and Lavatories
Lastly, here’s an idea that seems obvious but is often overlooked:  Sinks.  Yes, the primary consumer use of Corian is as a solid surface countertop.  But with the curved shaping allowed by thermoforming, Corian makes an excellent material for sinks and lavatories.  And remember, this material is nonporous.  Which means that not only is Corian highly stain resistant, but also it does not inherently promote the growth of mildew and mold.  But as with any sink, it should be kept hygienic with regular cleaning.

The main point to remember is that Corian has nearly limitless applications.  And thanks to the process of thermoforming, shapes, sizes, and designs create an entire world of possibilities.  How can Corian help with your next project?